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ExpandOS Overview


The paper pyramids are specifically designed to cling together using all threesides, all six corners and all thirty-eight fingers. Other cushioning elements include a network of circular holes that minimize added package weight and enable the elements to further interlock. After the space-saving paperboard sheets are converted to the small paper pyramids and fed into the shipping box, it's like they are "activated", and they immediately seek out the product surfaces and each other to stabilize the product in a turbulent shipping environment. The pieces will adjust, realign and reorganize themselves with their neighbors in a layer around the product(s) during transit to provide a reliable, safe haven that diverts unwelcome energy away from the product. The pieces work together to suspend the product, absorb shock and allow minimal movement during shipping. Each machine can expand enough specialized paper to pack up to 1,000 boxes in a typical shift.


Space-saving – Because the pyramids are created at the point of use, the paper sheet storage requirements are typically 1/25th the space needed for pre-expanded materials. We don't want you wasting valuable space that could be used to make your operation more efficient. ExpandOS are designed to expand on site, as needed.

Time-saving – The system's free-flowing nature dramatically reduces package assembly time. We've got product protection covered so you have extra time to focus on your goals. Plus, the ExpandOS system puts ExpandOS directly into the shipping carton, so you become even more efficient.


The system is quick and easy to use and is well-suited for products of various shapes, sizes, weights and fragility. ExpandOS are universally protective so you gain time by not having to worry about tough packing decisions. You also gain back the time you used to spend on training because the ExpandOS system is so easy to use.


It's a single component system, so there's no need for the additional cost of wraps, sheets, tape or dividers. Because it's easy to use and flows into the box without need for other steps or special gear, it also reduces labor costs. One of the biggest cost savings is due to reduced damage and damage-related insurance claims. ExpandOS understands the pressures you're under to free up money for new initiatives, and the ExpandOS system is designed to save you money in countless ways. From reduced labor costs to tremendous reduction in damage and related costs, ExpandOS is completely focused on making a positive impact on your business.


This product has been tested and proven a winner against the most stringent industry (ISTA and ASTM) standards. It preserves and protects your shipments without using bigger boxes, multiple steps or more material. ExpandOS is relentless in our focus on damage-free delivery! Each and every ExpandOS element works together to personally carry your product safely to its destination.